Disney World's Big Thunder Mountain Railroad Overhaul: Majority of Track Now Removed

Jan 24, 2025 in "Big Thunder Mountain Railroad"

Big Thunder Mountain Refurbishment - January 20 2025
Posted: Friday January 24, 2025 11:07am ET by WDWMAGIC Staff

Significant progress has been made on the refurbishment of Big Thunder Mountain Railroad at Walt Disney World's Magic Kingdom, with the exterior track now entirely removed. No track is visible on the outdoor sections of the ride - impressive progress in just over a week.



From vantage points around Frontierland, the once-familiar twists and turns of Big Thunder Mountain Railroad are no longer visible. While the exterior track has been completely removed, it's unclear what work has been completed inside the mountain, as the interior remains out of view.



A Complex Undertaking

Unlike standard coasters with exposed tracks built on concrete pads, Big Thunder Mountain Railroad's design is intricately integrated with themed rockwork and other scenic elements. This adds significant complexity to the track replacement process, requiring crews to carefully dismantle and navigate the ride's elaborate environment without damaging surrounding theming.


What's Next

With the exterior track removed, attention may now shift to the mountain's interior. Crews are likely continuing work inside the structure, which houses much of the ride's path and show scenes. Once track replacement is complete, the focus will likely turn to rebuilding portions of the mountain's rockwork and integrating updated effects or other enhancements.

Refurbishment Timeline

Big Thunder Mountain Railroad closed for refurbishment on January 6, 2025, and Disney has stated the attraction will reopen in 2026. Multiple permits filed for the project indicate work could continue through at least March 2026.

Click the gallery to see more of the track replacement project at Big Thunder Mountain.

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Movielover6 days ago

It's also in a different location than the old one, since they built it while the original one was still in use. So its a combination of a taller building in a different spot.

Disstevefan16 days ago

How much it really cost or how much Disney will say it cost? ;) ;) ;)

lazyboy97o6 days ago

The old facility was a single story with the coaster tracks down near grade. There was a small lift hill that brought the cars up to cross the railroad berm. The new facility is two stories with the tracks now at the elevated railroad berm level.

HMF6 days ago

I wonder if it is more leftovers from TSI.

James Alucobond6 days ago

I believe it’s both taller and the surrounding trees that remain have patchy lower branches. It seems to just be faux wood scenic painting, but that’s really all it needed.

TrainsOfDisney6 days ago

The old bay wasn’t visible from the queue correct? What changed? All the trees cut down?

James Alucobond6 days ago

Worth noting that some theming has been added to the new maintenance bay for the train cars. Much appreciated since it’s pretty visible from the Tiana queue.

HakunaMatata8921 days ago

They sold some gems from seven dwarfs to fund it.

JoeCamel22 days ago

I'm thinking of all the footers they cut out and rebuilt but they spent so much filling it with sand........

gorillaball22 days ago

Disney would have spent $20 million to schedule a few meetings about the color of the paint of the trains and fabric on seats. Guessing Len wanted a real number, I won’t waste my hot air in a guess.

TrainsOfDisney22 days ago

I feel like the mountain and tunnels had to have added to the cost though. also doesn’t hulk use all standard track and supports? The big thunder stuff is a bit more custom I think? I’m not totally sure. And even if that’s all a big yes…. I still don’t know how much that changes the number. Double to 40M? Triple to 60m?

dmc49323 days ago

I'm a construction estimator so could make up some numbers, but the value of the coaster is where I've got noooo clue

JoeCamel23 days ago

My ballpark would be about what Hulk cost so ~20M

Darth_Darthius23 days ago

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